CFRP and GFRP – Targeted Lightweight Development and Material-efficient Component Design
Fiber composite materials such as CFRP and GFRP enable designs that are lighter, stiffer and at the same time more resilient than conventional materials. However, their properties only arise through the targeted layer structure and fiber orientation – and must therefore be evaluated precisely already during the development process.
With numerical FE simulations, these material effects can be represented realistically under various load conditions. This enables components to be developed more efficiently, more durably and with reduced material usage.

CASE STUDY
Virtual optimisation of the layer structure of a hydrogen pressure tank
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Through the virtual design of the layer structure, it became apparent at an early stage which combination of winding angles and fibre layers meets the high requirements for operational and burst safety. Adjustments to the dome transitions and an additional spiral layer shifted the critical zone as required from the dome region to the cylindrical section – without the need for any further physical prototypes.
The result: a reliable, material-efficient tank design and a well-founded decision-making basis that significantly shortens development times.
Our services in the field of CFRP/GFRP
- Static strength analyses
We assess the load-bearing capacity of the laminate under static loads and verify whether all required strength and stiffness values are achieved. - Dynamic strength analyses
A laminate must also perform reliably under alternating and dynamic loads – we analyse these operational loadings in detail. - Variant calculation for the optimum layer structure
By comparing different fiber orientations and laminate configurations, we identify the structure that best combines weight, strength and stiffness. - Service life and damage assessment
We examine the material’s fatigue behaviour and evaluate potential damage mechanisms such as delamination or local overloading. - Consulting on fiber orientation, laminate design and lightweight construction concepts
Based on the simulation results, we support the material-appropriate design and the selection of a suitable layer structure for the respective application.
PLEASE CONTACT ME PERSONALLY
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I am happy to support you with numerical simulations and advise you on the development, optimization and automation of your simulation processes.
Mechanical Engineering / Energy Engineering
Master of Science
Great work comes from having fun doing it.
A supportive environment, exciting responsibilities, excellent opportunities for development – and a company that leads by example and drives innovation.



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